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HomeProductsCapacitorsAluminum Electrolytic Capacitors550602U100AC2BS
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550602U100AC2BS - Cornell Dubilier Electronics (CDE)

Manufacturer Part Number
550602U100AC2BS
Manufacturer
CDE (Cornell Dubilier Electronics)
Allelco Part Number
98D-550602U100AC2BS
Warranty
1 Year Allelco Warranty - Find out more
Stock Status:
34,590 pcs available, New & Original
Parts Description
CAP ALUM 6000UF 100V SCREW
Package
Radial, Can - Screw Terminals
Data sheet
550602U100AC2BS.pdf

Environmental Information

Compliance Declaration CDE.pdf
RoHs Status
ROHS3 Compliant
Compare
Our certification
In stock: 34590
  • Unit Price: $30.682
  • Subtotal: $0.00

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Specifications

550602U100AC2BS Tech Specifications
Cornell Dubilier Electronics (CDE) - 550602U100AC2BS technical specifications, attributes, parameters and parts with similar specifications to Cornell Dubilier Electronics (CDE) - 550602U100AC2BS

Product Attribute Attribute Value
Manufacturer CDE (Cornell Dubilier Electronics)
Voltage - Rated 100 V
Tolerance -10%, +75%
Surface Mount Land Size -
Size / Dimension 1.399" Dia (35.53mm)
Series 550
Ratings -
Polarization Polar
Package / Case Radial, Can - Screw Terminals
Product Attribute Attribute Value
Package Bulk
Operating Temperature -40°C ~ 105°C
Mounting Type Chassis Mount
Lifetime @ Temp. 2000 Hrs @ 105°C
Lead Spacing 0.500" (12.70mm)
Height - Seated (Max) 4.217" (107.11mm)
ESR (Equivalent Series Resistance) -
Capacitance 6000 µF
Applications General Purpose

Environmental & Export Classifications

ATTRIBUTE DESCRIPTION
RoHs Status ROHS3 Compliant
Moisture Sensitivity Level (MSL) Not Applicable
REACH Status REACH Unaffected
ECCN EAR99
HTSUS 8532.22.0055

Frequently Asked Questions(FAQ)

What thermal derating considerations apply to the 550602U100AC2BS when operating continuously above 85°C?
The 550602U100AC2BS is rated for 2000 hours at 105°C, establishing its thermal performance envelope. When operating continuously above 85°C, capacitance retention and ESR stability degrade nonlinearly. At temperatures approaching 105°C, the 550602U100AC2BS experiences accelerated electrolyte evaporation, reducing effective service life below the nameplate 2000-hour specification. For applications requiring extended operational life, thermal management should maintain the 550602U100AC2BS below 80°C where electrolytic degradation remains manageable. The -40°C to 105°C operating range of the 550602U100AC2BS assumes periodic cycling rather than sustained high-temperature operation, making continuous operation near the upper limit unsuitable for long-term reliability in industrial or automotive environments.
How does the tolerance specification of the 550602U100AC2BS affect filtering and energy storage circuit design?
The 550602U100AC2BS exhibits a -10%, +75% capacitance tolerance, meaning actual capacitance can reach 10,500 µF while potentially dropping to 5,400 µF. This asymmetrical tolerance complicates filtering design because the worst-case low-capacitance condition reduces ripple voltage suppression and energy storage performance. For applications where the 550602U100AC2BS serves primary DC bus filtering, designers must account for worst-case low-capacitance operation when calculating acceptable ripple amplitude and response to load transients. The +75% upper tolerance allows parallel combination with smaller capacitors without risk of excessive capacitance, but the -10% floor means the 550602U100AC2BS alone cannot guarantee minimum filtering performance. Circuits sensitive to capacitance drift (such as resonant frequency-dependent designs) should verify stability across the full tolerance band of the 550602U100AC2BS.
When should screw-terminal 550602U100AC2BS capacitors replace solder-terminal variants in production environments?
The screw-terminal configuration of the 550602U100AC2BS provides mechanical connection security advantageous in applications with thermal cycling, vibration, or field serviceability requirements. Unlike solder connections, the screw-terminal design on the 550602U100AC2BS allows post-installation removal and replacement without thermal stress to the printed circuit board or adjacent components. This makes the 550602U100AC2BS preferable for modular industrial systems, power supplies with user-replaceable components, or vehicles experiencing sustained vibration. However, screw terminals on the 550602U100AC2BS introduce marginal parasitic inductance and mechanical complexity compared to solder termination, making them unsuitable where low-inductance performance is critical (such as switching power supply output filtering). Thermal cycling performance of the 550602U100AC2BS screw terminals depends on periodic re-torquing to maintain consistent contact resistance; applications with minimal maintenance windows should evaluate solder-terminal alternatives despite reduced field serviceability.
What is the practical difference between the 550602U100AC2BS and aluminum capacitors with 5000+ hour ratings at equivalent voltage and capacitance?
Higher-rated aluminum capacitors typically achieve extended lifetime through improved electrolyte chemistry, superior anode material, and more robust can sealing rather than simply larger physical dimensions. The 550602U100AC2BS specifies 2000 hours at 105°C, which represents a mid-range thermal lifetime suitable for consumer and general industrial applications experiencing occasional elevated temperatures. Capacitors rated for 5000+ hours typically employ enhanced electrolyte formulations that reduce water absorption and evaporation rates, allowing operation closer to maximum temperature without accelerated degradation. The 550602U100AC2BS is therefore suited for applications where total equipment lifetime is 3–7 years with intermittent high-temperature exposure, whereas extended-life alternatives are justified only when continuous operation near 100°C is mandatory or equipment must remain serviceable for 10+ years. Cost-per-rated-hour analysis often favors the 550602U100AC2BS for applications with moderate thermal stress, where investing in higher-rated devices would be economically inefficient.
How does the 1.399-inch diameter of the 550602U100AC2BS constrain mounting in compact chassis designs?
The 35.53 mm diameter of the 550602U100AC2BS, combined with 4.217-inch (107.11 mm) height, establishes a significant footprint for large-can aluminum capacitor mounting. In compact power supply or audio amplifier chassis, the cylindrical profile of the 550602U100AC2BS may not fit standard PCB hole patterns or may require special mechanical brackets to isolate the screw terminals. The 0.500-inch (12.70 mm) lead spacing on the 550602U100AC2BS allows mounting on standard power distribution boards, but the large physical size limits capacitor density compared to multiple smaller-value units. For space-constrained applications, parallel combinations of smaller-value high-temperature capacitors may achieve similar total capacitance while distributing thermal mass and enabling more flexible PCB layout around the 550602U100AC2BS equivalent total capacitance. Conversely, single-unit implementation of the 550602U100AC2BS simplifies assembly and reduces connection redundancy in low-density applications where board real estate is abundant.
What end-of-life failure modes are typical for the 550602U100AC2BS after 2000 hours at elevated temperature?
Aluminum electrolytic capacitors like the 550602U100AC2BS typically fail through internal pressure rupture or slow electrolyte seepage once thermal aging exhausts the electrolyte's active life. The rated 2000-hour lifespan at 105°C of the 550602U100AC2BS represents the point where cumulative electrolyte decomposition and water evaporation reach approximately 50% of the original electrolyte mass. Near end-of-life, the 550602U100AC2BS exhibits measurable increases in ESR and capacitance loss, typically beginning around 1500–1800 hours of continuous 105°C operation. Catastrophic failures in the 550602U100AC2BS manifest as sudden leakage, internal gas generation with bulging of the can, or explosive venting if internal pressure exceeds the safety vent rating. Progressive failure modes—incremental ESR rise and capacitance drift—are more common in practical applications where the 550602U100AC2BS encounters intermittent rather than continuous high-temperature stress. Predictive maintenance strategies for equipment using the 550602U100AC2BS should include periodic ESR monitoring beginning after 1000 cumulative thermal hours, particularly in systems requiring high reliability.
How should the 550602U100AC2BS be mounted to ensure optimal thermal dissipation and avoid localized heating hotspots?
The large thermal mass of the 550602U100AC2BS (1.399-inch diameter can) requires adequate air circulation around the cylindrical surface to prevent self-heating that accelerates electrolyte aging. Mounting orientation should position the 550602U100AC2BS vertically or at angles allowing natural convection cooling along the entire can height, rather than horizontal mounting flush against other components. Thermal analysis of the 550602U100AC2BS mounted in confined spaces (such as within sealed enclosures or back-to-back with transformer cores) may reveal localized temperature rises of 20–30°C above ambient, effectively reducing the thermal lifetime margin of the 550602U100AC2BS from the rated 2000 hours. Forced-air cooling or thermal spacing around the 550602U100AC2BS can extend practical operational life by 50% or more in high-ambient-temperature environments. PCB trace thickness and copper area adjacent to the screw-terminal connection points of the 550602U100AC2BS should be maximized to minimize localized heating at the electrical interface, where contact resistance concentrates dissipation that accelerates internal temperature rise within the 550602U100AC2BS.
Is the 550602U100AC2BS suitable for audio amplifier output filtering, and what sonic artifacts might result from ESR characteristics?
Large aluminum capacitors like the 550602U100AC2BS are commonly deployed in audio amplifier output stages and speaker protection networks where their high capacitance provides necessary energy storage for transient current demands. However, the ESR (Equivalent Series Resistance) of aluminum electrolytics introduces frequency-dependent impedance that can degrade high-frequency response and introduce audible artifacts in the 550602U100AC2BS application. At audio frequencies (20 Hz–20 kHz), the ESR of the 550602U100AC2BS creates impedance peaking that can color amplifier output impedance and affect damping factor—the ratio of speaker impedance to amplifier output impedance. When the 550602U100AC2BS operates near thermal limits, ESR increases nonlinearly, potentially introducing dynamic changes in output impedance that produce intermodulation distortion at high signal levels. High-fidelity audio designs often parallel the 550602U100AC2BS with low-ESR film or ceramic capacitors to maintain frequency response independence from the aluminum capacitor's thermal stability, though this increases cost and complexity relative to sole reliance on the 550602U100AC2BS.
What voltage derating should be applied to the 550602U100AC2BS in power supply designs with input voltage transients?
The 550602U100AC2BS is rated 100 V, but reliability analysis for the 550602U100AC2BS should assume continuous operation only to 80–90 V to provide safety margin against transient overvoltage. Industrial power supplies typically experience 10–20% utility voltage spikes or switching transients that briefly exceed nominal bus voltage, and the 550602U100AC2BS must survive these without capacitance loss or internal ionization. Operating the 550602U100AC2BS consistently at or near its 100 V rating reduces dielectric margin and accelerates internal stress migration within the aluminum oxide layer. Conservative design practices derate the 550602U100AC2BS to 80 V continuous operation when input transients are uncontrolled, reducing effective capacitance in filtering calculations and requiring parallel or series combinations to achieve design goals. When the 550602U100AC2BS is specified at full 100 V rating, precision voltage regulators or surge suppression must guarantee input voltage remains bounded; without such controls, the 550602U100AC2BS may fail prematurely or exhibit latent degradation that manifests as capacity loss several months after installation.
How do RoHS3 compliance considerations affect lead-free solder compatibility for the 550602U100AC2BS screw terminals?
The 550602U100AC2BS is RoHS3 Compliant, meaning its internal construction and materials comply with lead-free directives, but the screw-terminal connection method itself typically involves hand-soldering or crimp termination rather than automated reflow soldering. For applications where the 550602U100AC2BS screw terminals must interface with PCB traces, lead-free solder (tin-silver-copper alloys) requires higher temperatures (approximately 250°C) than traditional lead-tin solder, potentially inducing thermal stress in the 550602U100AC2BS terminal seals if rapid heating occurs. The RoHS3 compliance of the 550602U100AC2BS does not inherently address thermal cycling compatibility with lead-free interconnection methods; field installations of the 550602U100AC2BS must verify that solder joint thermal cycling (temperature excursions from -40°C to +105°C) does not create mechanical fatigue at the junction between the 550602U100AC2BS terminal and PCB trace. Wire terminals or lug connectors crimped to the 550602U100AC2BS screw posts eliminate solder thermal stress entirely and are preferred for vibration-prone or thermally cyclic applications where the 550602U100AC2BS will experience repeated temperature transitions.
What measurement uncertainty should be expected when field-testing ESR of the 550602U100AC2BS with portable analyzers?
ESR measurement of the 550602U100AC2BS using hand-held capacitance meters or simple RC testers introduces significant uncertainty because aluminum electrolytic ESR is frequency-dependent and temperature-sensitive. The 550602U100AC2BS exhibits lowest ESR at mid-audio frequencies (1–10 kHz) and higher ESR at DC or very low frequencies. Portable analyzers operating at 1 kHz or other fixed frequencies may underestimate the 550602U100AC2BS ESR by 30–50% relative to the capacitor's behavior at power supply switching frequencies (50–500 kHz). Temperature at the moment of measurement substantially affects reported 550602U100AC2BS ESR: a room-temperature reading may differ 20–40% from the same 550602U100AC2BS when thermally stressed or cooled. Bench ESR measurements of the 550602U100AC2BS are therefore useful only as comparative trend indicators (new vs. aged) rather than absolute validation against datasheet specifications. Degradation diagnosis for the 550602U100AC2BS should employ multiple measurement points (capacitance, leakage current, temperature stability) rather than relying solely on single ESR readings.
Can the 550602U100AC2BS be paralleled with film or ceramic capacitors to improve high-frequency filtering without reliability trade-offs?
Paralleling the 550602U100AC2BS with low-ESR film or multilayer ceramic capacitors (MLCCs) creates a hybrid filtering network where high-frequency ripple current is preferentially conducted through the film or ceramic components while the 550602U100AC2BS provides bulk energy storage at lower frequencies. This configuration improves overall filtering performance and reduces thermal stress on the 550602U100AC2BS by distributing ripple current across multiple capacitor types with complementary impedance characteristics. The 550602U100AC2BS connected in parallel with 0.1 µF–1 µF ceramic or film capacitors reduces the frequency bandwidth where the 550602U100AC2BS alone would be responsible for impedance control. However, paralleling the 550602U100AC2BS with ceramic capacitors introduces piezoelectric microphonics and nonlinear capacitance changes under DC bias, complicating circuit stability analysis in feedback-controlled power supplies. The 550602U100AC2BS should be sized for steady-state energy storage and thermal performance independent of parallel capacitors; parallel components address only frequency response and ESR optimization without altering the required 550602U100AC2BS value for overall energy density.
What is the estimated cost-per-microfarad-hour when comparing the 550602U100AC2BS against smaller-value aluminum capacitors in series or parallel configurations?
The 550602U100AC2BS provides 6000 µF at 100 V with 2000-hour thermal life, yielding approximately 0.003 µF-hours per dollar (assuming typical component pricing). Alternative architectures using five 1200 µF 100 V capacitors in parallel achieve equivalent capacitance but distribute thermal stress and offer modular redundancy; however, interconnect complexity and multiple solder joints increase assembly cost and failure risk relative to the single 550602U100AC2BS. For applications requiring extended thermal life, a 5000-hour rated aluminum capacitor of similar value may cost 2–3× the price of the 550602U100AC2BS, yielding superior µF-hours per dollar despite higher unit cost. The 550602U100AC2BS is therefore economically optimal when thermal life requirements are moderate (2000–3000 hours cumulative) and single-unit reliability is adequate; applications with stringent reliability mandates or extended mission life should compare total cost-of-ownership including replacement labor against the premium of higher-rated alternatives to the 550602U100AC2BS.
How should the 550602U100AC2BS be protected against reverse-voltage or transient polarity reversal in automotive or field-service applications?
The 550602U100AC2BS is a polarized aluminum electrolytic capacitor designed exclusively for unidirectional DC application; reverse voltage across the 550602U100AC2BS causes immediate destruction of the oxide dielectric layer, leading to catastrophic short-circuit failure and potential thermal runaway. In automotive or industrial environments where polarity reversal or transient negative voltage spikes are possible, the 550602U100AC2BS must be protected by either series blocking diodes (sacrificial but simple) or precision polarity-reversal detection circuits that mechanically or electronically disconnect the 550602U100AC2BS before reverse voltage is applied. Accidental reverse-polarity exposure of the 550602U100AC2BS generates internal gas pressure and can cause explosive venting; field-installed systems using the 550602U100AC2BS should include physical connectors that prevent reverse insertion or use keyed terminals that guarantee correct polarity. The 550602U100AC2BS is unsuitable for any application where polarity could be uncertain or where temporary DC-offset transients might exceed the forward voltage rating, making non-polarized film or ceramic alternatives necessary when polarity reversals are design-level concerns.

Parts with Similar Specifications

The three parts on the right have similar specifications to Cornell Dubilier Electronics (CDE) 550602U100AC2BS

Product Attribute 550602U100AC2BS 550592T300DE2D 5507 5506-20-140-24-PTH
Part Number 550602U100AC2BS 550592T300DE2D 5507 5506-20-140-24-PTH
Manufacturer Cornell Dubilier Electronics (CDE) Cornell Dubilier Electronics (CDE) Bourns Inc. Amphenol Thermometrics
Polarization Polar Polar - -
Series 550 550 5500 -
Lead Spacing 0.500" (12.70mm) 1.250" (31.75mm) - -
Capacitance 6000 µF 5900 µF - -
Tolerance -10%, +75% -10%, +50% ±20% -
Ratings - - - -
Package / Case Radial, Can - Screw Terminals Radial, Can - Screw Terminals Radial, Horizontal Cylinder Coin 14.0mm Dia x 1.5mm W
Height - Seated (Max) 4.217" (107.11mm) 5.217" (132.51mm) - -
Operating Temperature -40°C ~ 105°C -40°C ~ 105°C -55°C ~ 105°C -
Lifetime @ Temp. 2000 Hrs @ 105°C 2000 Hrs @ 105°C - -
Package Bulk Bulk Bulk Bulk
Mounting Type Chassis Mount Chassis Mount Through Hole Clamp On
Size / Dimension 1.399" Dia (35.53mm) 3.024" Dia (76.81mm) 0.810" Dia x 1.620" L (20.57mm x 41.15mm) -
Voltage - Rated 100 V 300 V - -
Applications General Purpose General Purpose - -
ESR (Equivalent Series Resistance) - - - -
Surface Mount Land Size - - - -

550602U100AC2BS Datasheet PDF

Download 550602U100AC2BS pdf datasheets and Cornell Dubilier Electronics (CDE) documentation for 550602U100AC2BS - Cornell Dubilier Electronics (CDE).

Datasheets
550 Type Datasheet.pdf
Environmental Information
Compliance Declaration CDE.pdf

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Cornell Dubilier Electronics (CDE)

550602U100AC2BS

Cornell Dubilier Electronics (CDE)
98D-550602U100AC2BS

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