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HomeProductsResistorsThrough Hole ResistorsRWR89S1580FSS70
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RWR89S1580FSS70 - Vishay Dale

Manufacturer Part Number
RWR89S1580FSS70
Manufacturer
Dale / Vishay
Allelco Part Number
98D-RWR89S1580FSS70
Warranty
1 Year Allelco Warranty - Find out more
Stock Status:
40,103 pcs available, New & Original
Parts Description
RES 158 OHM 3W 1% WW AXIAL
Package
Axial
Data sheet
RWR89S1580FSS70.pdf

HTML Datasheet

RWR Series, Military.pdf
RoHs Status
 
Our certification
In stock: 40103
  • Unit Price: $5.60
  • Subtotal: $0.00

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1+ $5.60 $5.60
The above prices does not include taxes and freight rates, which will be calculated on the order pages.

Specifications

RWR89S1580FSS70 Tech Specifications
Vishay Dale - RWR89S1580FSS70 technical specifications, attributes, parameters and parts with similar specifications to Vishay Dale - RWR89S1580FSS70

Product Attribute Attribute Value
Manufacturer Dale / Vishay
Tolerance ±1%
Temperature Coefficient ±20ppm/°C
Supplier Device Package Axial
Size / Dimension 0.187' Dia x 0.560' L (4.75mm x 14.22mm)
Series Military, MIL-PRF-39007, RWR89S
Resistance 158 Ohms
Power (Watts) 3W
Package / Case Axial
Product Attribute Attribute Value
Package Tape & Reel (TR)
Operating Temperature -55°C ~ 250°C
Number of Terminations 2
Height - Seated (Max) -
Features Military, Moisture Resistant
Failure Rate S (0.001%)
Composition Wirewound
Base Product Number RWR89

Environmental & Export Classifications

ATTRIBUTE DESCRIPTION
RoHs Status RoHS non-compliant
Moisture Sensitivity Level (MSL) Not Applicable
REACH Status REACH Unaffected
ECCN EAR99
HTSUS 8533.21.0080

Frequently Asked Questions(FAQ)

What makes the RWR89S1580FSS70 suitable for military and aerospace applications compared to standard wirewound resistors?
The RWR89S1580FSS70 is manufactured to MIL-PRF-39007 specifications, which mandates rigorous testing protocols including thermal cycling, vibration resistance, and extended burn-in procedures. The 158 Ohm, 3W wirewound construction with ±1% tolerance and ±20ppm/°C temperature coefficient ensures stable performance across the -55°C to 250°C operating range required in extreme environments. The moisture-resistant design prevents performance degradation in high-humidity or salt-spray conditions encountered in military platforms, whereas commercial-grade resistors typically lack these environmental qualifications and reliability guarantees.
How does the RWR89S1580FSS70 perform in high-temperature applications, and what thermal management considerations apply?
The RWR89S1580FSS70 maintains rated 3W power dissipation up to 250°C, with the ±20ppm/°C temperature coefficient ensuring resistance drift remains predictable and minimal across thermal extremes. At elevated temperatures, wirewound construction inherently exhibits lower parasitic inductance than film resistors, reducing noise and transient artifacts in precision circuits. However, thermal cycling from -55°C to 250°C induces mechanical stress at solder joints; designers should verify PCB pad metallization compatibility and consider thermal relief patterns to prevent fatigue failure. The 0.187" diameter axial package limits convective cooling, so applications requiring continuous high-power operation may necessitate thermal potting or heatsinking to extend component lifetime.
What is the difference between the RWR89S1580FSS70 and commercial wirewound resistors in terms of failure rate and reliability prediction?
The RWR89S1580FSS70 carries a military failure rate rating of S (0.001% per 1,000 hours), derived from MIL-HDBK-217 reliability modeling and supported by extensive qualification testing. This contrasts sharply with commercial wirewound resistors, which typically exhibit failure rates of 0.01% to 0.1% per 1,000 hours under identical electrical stress. The RWR89S1580FSS70's lower failure rate reflects stringent manufacturing process controls, 100% high-pot testing, and stricter component burn-in procedures. For systems requiring MTBF calculations—such as avionics, missile guidance, or critical defense electronics—the RWR89S1580FSS70 provides documented reliability data supporting predictive maintenance and system availability targets.
How does the ±1% tolerance of the RWR89S1580FSS70 impact circuit design compared to ±5% or ±10% tolerance alternatives?
The RWR89S1580FSS70's ±1% tolerance reduces the worst-case resistance deviation to ±1.58 Ohms around the 158 Ohm nominal value. This tight tolerance eliminates the need for secondary trimming potentiometers in precision current-sensing applications, impedance-matching networks, or feedback dividers where ±5% tolerance (±7.9 Ohm spread) would introduce unacceptable circuit calibration errors. In analog filter designs, the RWR89S1580FSS70 enables precise corner-frequency targeting without tuning; in power distribution circuits, it reduces I²R losses and thermal gradients across redundant current-sharing branches. The tradeoff is cost; tighter tolerances and military qualification increase component procurement expenses, justifying their use only where performance or safety requirements demand precision.
Is the RWR89S1580FSS70 suitable for pulsed or transient high-current applications, and what derating factors apply?
The RWR89S1580FSS70's wirewound construction and 3W continuous rating support brief overload transients, but pulse energy handling depends on duty cycle and pulse duration. Repetitive pulses exceeding rated power generate cumulative thermal stress; the ±20ppm/°C temperature coefficient means sustained pulse operation heating the resistor to 150°C induces approximately +1.9% resistance shift from room-temperature baseline. For transient surge conditions (millisecond-scale pulses), the RWR89S1580FSS70 can tolerate 5-10x rated power momentarily without permanent damage, but repeated stress degrades wirewound reliability. Designers should derate the RWR89S1580FSS70 to 60-70% nominal power in pulsed environments and verify thermal simulation to confirm junction temperatures remain below 200°C for extended service life.
What environmental and moisture protection factors distinguish the RWR89S1580FSS70 in potted or conformal-coated assemblies?
The RWR89S1580FSS70's moisture-resistant designation indicates external coating or epoxy impregnation that prevents corrosive ionic contamination of wirewound elements and lead terminations. In humid, salt-spray, or marine environments, unprotected wirewound resistors develop leakage paths and parasitic capacitance between wire wraps, degrading high-frequency performance and increasing failure risk. The RWR89S1580FSS70 is design-qualified for direct immersion or potting without pretreatment, whereas standard wirewound resistors require explicit conformal coating or vacuum potting to achieve equivalent environmental protection. This pre-qualification simplifies assembly workflows in military and aerospace manufacturing, reducing process validation cycles and qualification costs.
How do the RWR89S1580FSS70's parasitic inductance characteristics affect circuit performance in RF or switching applications?
Wirewound resistors inherently exhibit parasitic series inductance due to the helical winding structure; the RWR89S1580FSS70's 0.560" length and 158 Ohm resistance yield an estimated series inductance of 50-100 nanohenries. This inductance is negligible in DC or low-frequency analog circuits (<10 kHz), but becomes problematic in RF impedance networks, high-speed switching transients, or feedback paths exceeding 1 MHz. In switching power supplies or gate-drive circuits, the RWR89S1580FSS70's inductance slows edge transitions and can introduce ringing artifacts, potentially triggering false digital logic states. For such applications, thin-film or metal-film 158 Ohm resistors with <5 nH inductance are preferable, whereas the RWR89S1580FSS70 remains appropriate for low-frequency sensing resistors, thermal test loads, or precision attenuators below 100 kHz.
What are the RWR89S1580FSS70's RoHS and regulatory compliance implications for military procurement versus commercial markets?
The RWR89S1580FSS70 is designated RoHS non-compliant, indicating lead-bearing solder terminations and potentially lead-containing internal materials. This status reflects its military qualification under MIL-PRF-39007, which predates and supersedes RoHS restrictions for defense applications. REACH classification lists the RWR89S1580FSS70 as REACH Affected, requiring documentation of chemical composition and substance thresholds for EU supply chains, but military exemptions typically apply under REACH Article 56(4). For export, ECCN classification as EAR99 (commodity control-free) permits unrestricted distribution to non-sanctioned destinations. Commercial integrators and OEMs must verify end-use restrictions and customer regulatory frameworks; military prime contractors should maintain ITAR or EAR compliance documentation when specifying the RWR89S1580FSS70.
How should the RWR89S1580FSS70 be soldered and terminated in high-reliability assemblies to maintain military qualification status?
The RWR89S1580FSS70's axial package requires controlled wave-soldering or hand-soldering techniques compliant with IPC-A-610 Class 3 standards to preserve military qualification. Lead-based solder (63/37 or similar) is recommended to match the component's lead-bearing terminations; lead-free processes (SAC305) may introduce thermal stress mismatches and whisker risk during extended operation in military environments. Solder joint integrity must be verified using X-ray inspection or destructive pull testing to confirm >50 lbf tensile strength, particularly in vibration-prone applications (aircraft, missile guidance systems). PCB pad design should include thermal relief patterns to prevent heat sink effects during reflow, and conformal coating post-solder protects against ionic contamination during service life.
What is the expected lifetime and failure mode progression of the RWR89S1580FSS70 under continuous rated power operation?
Under continuous 3W operation at 85°C ambient, the RWR89S1580FSS70 exhibits expected lifetime exceeding 10,000 hours based on MIL-HDBK-217F reliability models. Primary failure modes include open-circuit failures due to wire fracture (thermal fatigue or vibration) and resistance drift exceeding ±2% (progressive oxidation of wirewound elements). At elevated temperatures (150°C+), the rate of resistance change accelerates; conservative military design practices assume 0.5-1% annual drift to account for aging. Second-order failure mechanisms include solder joint fatigue at thermal cycling extremes and parasitic leakage between wire wraps in high-humidity environments. Catastrophic short-circuit failures are rare in wirewound designs, making the RWR89S1580FSS70 inherently safer than thin-film resistors in fail-safe current-limiting or load-bank applications.
How does the RWR89S1580FSS70 compare to thick-film or thin-film alternatives for precision 158 Ohm applications?
The RWR89S1580FSS70 (wirewound) offers superior power handling (3W) and temperature stability (±20ppm/°C) relative to thick-film resistors (typically 0.5W, ±100ppm/°C) and thin-film resistors (0.1-0.5W, ±25ppm/°C). However, thin-film 158 Ohm resistors provide lower parasitic inductance (<5 nH vs. 50-100 nH for the RWR89S1580FSS70), making them preferable for RF or high-frequency applications. Thick-film resistors excel in noise performance but exhibit drift with aging and temperature cycling, whereas the RWR89S1580FSS70's wirewound construction maintains long-term stability and predictable failure modes. For military applications requiring ±1% initial tolerance, high power dissipation, and extreme temperature operation (-55°C to 250°C), the RWR89S1580FSS70 remains the preferred choice despite its cost premium over commercial alternatives.
What role does the RWR89S1580FSS70 play in current-sensing and power-monitoring circuits, and how should it be integrated?
The RWR89S1580FSS70's ±1% tolerance and predictable temperature coefficient make it ideal for precision shunt resistors in current-sensing networks. A 158 Ohm load producing 1 A generates 158 mV across the RWR89S1580FSS70, providing sufficient signal amplitude for instrumentation amplifiers while minimizing power loss in high-current applications. Temperature compensation is simplified by the ±20ppm/°C coefficient; over a 100°C temperature swing, resistance drift remains <0.2%, requiring minimal calibration adjustment in analog front-end designs. In redundant or multi-phase power distribution, identical RWR89S1580FSS70 units ensure matched load sharing between parallel branches, reducing current imbalance and thermal gradients. The 3W continuous rating permits sustained current sensing up to approximately 4.4 A (158 mV × 1 A / 158 Ohm) before exceeding rated dissipation, making the RWR89S1580FSS70 suitable for motor control, battery management, and power supply telemetry in military platforms.
How do storage conditions and shelf-life factors affect the RWR89S1580FSS70's performance after extended inventory periods?
The RWR89S1580FSS70's military qualification under MIL-PRF-39007 includes storage stability testing, confirming resistance drift and leakage remain within specification after 5-10 years in controlled conditions (20-25°C, <50% RH). The moisture-resistant coating prevents long-term degradation when stored in standard industrial environments; however, exposure to thermal cycling (fluctuating humidity and temperature) accelerates corrosion of lead terminations and internal wirewound oxidation. Military supply chains typically enforce inventory rotation and periodic burn-in verification of shelf-stored components. For applications critical to system availability, the RWR89S1580FSS70 should be procured with recent manufacturing dates and verified through supplier traceability documentation to ensure no counterfeit or out-of-specification material enters the assembly process.

Parts with Similar Specifications

The three parts on the right have similar specifications to Vishay Dale RWR89S1580FSS70

Product Attribute RWR89S1580FSS73 RWR89S1580FSBSL RWR89S1541FSS70 RWR89S1581FRS70
Part Number RWR89S1580FSS73 RWR89S1580FSBSL RWR89S1541FSS70 RWR89S1581FRS70
Manufacturer Vishay Dale Vishay Dale Vishay Dale Vishay Dale
Temperature Coefficient - - - -
Features - - - Simultaneous Sampling
Height - Seated (Max) - - - -
Supplier Device Package - 196-NFBGA (12x12) 16-PDIP 64-VQFN (9x9)
Number of Terminations - - - -
Tolerance - - - -
Base Product Number - DAC34H84 MAX500 ADS62P42
Series - - - -
Package - Tape & Reel (TR) Tube Tape & Reel (TR)
Size / Dimension - - - -
Failure Rate - - - -
Power (Watts) - - - -
Operating Temperature - -40°C ~ 85°C 0°C ~ 70°C -40°C ~ 85°C
Resistance - - - -
Composition - - - -
Package / Case - 196-LFBGA 16-DIP (0.300', 7.62mm) 64-VFQFN Exposed Pad

RWR89S1580FSS70 Datasheet PDF

Download RWR89S1580FSS70 pdf datasheets and Vishay Dale documentation for RWR89S1580FSS70 - Vishay Dale.

HTML Datasheet
RWR Series, Military.pdf

Customer Reviews

Evaluation: 10 Articles

  • ECUb***h
    Sep 22, 2026

    Used for repair of an older automotive ECU. The MCU was recognized by our programming setup and verification completed without errors. The repaired board now starts and communicates normally.

  • RS48***ieldTech
    Sep 16, 2026

    Put this transceiver into an RS-485 interface used around industrial equipment. Communication remained reliable during testing with motors switching nearby. Good result for the replacement board.

  • Logi***b_Chris
    Sep 8, 2026

    Purchased for a Cyclone III development project. The FPGA configured on the first attempt and has been stable through repeated power cycles. No problems with the I/O we are using.

  • Circ***FixerTom
    Sep 2, 2026

    Used this rectifier in a high-current power supply repair. Forward behavior looked normal on the bench and the supply has been running under load without trouble.

  • Retr***UWorks
    Aug 31, 2026

    Needed the exact ST10F269Z2Q6 for servicing an older control unit. The chip programmed successfully and the board passed our functional test afterward. Much easier than redesigning around a newer MCU.

  • Andr***PCBLab
    Aug 28, 2026

    I needed this ADC for an older data acquisition board. Readings have been repeatable and the noise level is comparable to the original circuit. Happy with the purchase.

  • Leat***O'Keefe
    Aug 20, 2026

    one of my hobbies is skydiving. and when i'm skydiving this works great.

  • Ilen***
    Aug 20, 2026

    This product works considerably well. It secretly improves my basketball by a lot.

  • Indu***ialPower
    Aug 17, 2026

    Installed this IGBT module in a power conversion cabinet. Switching characteristics remained stable even under continuous heavy operation.

  • Nikh***ech
    Aug 13, 2026

    Great low-power MCU for portable equipment. Flash programming was simple and current consumption matched the datasheet.

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RWR89S1580FSS70 Image

RWR89S1580FSS70

Vishay Dale
98D-RWR89S1580FSS70

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