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Home Products Connectors, Interconnects Rectangular Connectors - Headers, Male Pins~~800-10-061-30-001000~~

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800-10-061-30-001000 - Mill-Max Manufacturing Corp.

Name: Mill-Max Manufacturing Corp. 800-10-061-30-001000
Brand: Mill-Max Manufacturing Corp.
SKU: 800-10-061-30-001000
Price: 25.52 USD
Availability: InStock
Rating: 5 (6 reviews)

Manufacturer Part Number: 800-10-061-30-001000

Manufacturer: Mill-Max

Allelco Part Number: 98D-800-10-061-30-001000

Warranty: 1 Year Allelco Warranty - Find out more

Stock Status:: 44,229 pcs available, New & Original

Parts Description: CONN HEADER SMD 61POS 2.54MM

Package: Bulk

Data sheet: 800-10-061-30-0.pdf

Environmental Information
RoHS Cert.pdf

RoHs Status: ROHS3 Compliant

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Specifications

800-10-061-30-001000 Tech Specifications
Mill-Max Manufacturing Corp. - 800-10-061-30-001000 technical specifications, attributes, parameters and parts with similar specifications to Mill-Max Manufacturing Corp. - 800-10-061-30-001000

Product Attribute	Attribute Value
Manufacturer	Mill-Max
Voltage Rating	-
Termination	Solder
Style	Board to Board
Shrouding	Unshrouded
Series	800
Row Spacing - Mating	-
Pitch - Mating	0.100" (2.54mm)
Package	Bulk
Overall Contact Length	-
Operating Temperature	-
Number of Rows	1
Number of Positions Loaded	All
Number of Positions	61
Mounting Type	Surface Mount
Material Flammability Rating	-
Mated Stacking Heights	-
Insulation Material	Polycyclohexylenedimethylene Terephthalate (PCT)

Product Attribute	Attribute Value
Insulation Height	0.110" (2.79mm)
Insulation Color	Black
Ingress Protection	-
Features	-
Fastening Type	Push-Pull
Current Rating (Amps)	-
Contact Type	Male Pin
Contact Shape	Circular
Contact Material	Brass Alloy
Contact Length - Post	-
Contact Length - Mating	0.195" (4.95mm)
Contact Finish Thickness - Post	10.0µin (0.25µm)
Contact Finish Thickness - Mating	10.0µin (0.25µm)
Contact Finish - Post	Gold
Contact Finish - Mating	Gold
Connector Type	Header
Base Product Number	800-10
Applications	-

Environmental & Export Classifications

ATTRIBUTE	DESCRIPTION
RoHs Status	ROHS3 Compliant
Moisture Sensitivity Level (MSL)	1 (Unlimited)
REACH Status	REACH Unaffected
ECCN	EAR99
HTSUS	8536.69.4040

Frequently Asked Questions(FAQ)

What are the key differences between the Mill-Max 800-10-061-30-001000 and standard 0.1" pitch headers for high-density PCB layouts?: The Mill-Max 800-10-061-30-001000 is a 61-position single-row surface-mount header with 0.100" (2.54mm) pitch designed for board-to-board connectivity in space-constrained applications. Unlike through-hole headers, the 800-10-061-30-001000 uses SMD termination, reducing PCB footprint and enabling reflow soldering integration into automated assembly flows. The unshrouded design of the 800-10-061-30-001000 allows direct mating without keying but requires careful mechanical guidance during connector insertion to prevent contact misalignment across the 61-position array. The gold-plated brass contacts (10.0µin thickness) on the 800-10-061-30-001000 provide adequate corrosion resistance for industrial and consumer applications, though the thin plating requires controlled mating cycles to avoid premature wear in high-frequency insertion scenarios.

Can the Mill-Max 800-10-061-30-001000 be used in push-pull connector applications, and what are the mechanical reliability implications?: Yes, the Mill-Max 800-10-061-30-001000 incorporates push-pull fastening, enabling rapid connection and disconnection cycles without tool-assisted removal. The unshrouded, single-row design of the 800-10-061-30-001000 distributes mating forces across all 61 contacts, reducing localized stress concentration that typically occurs in multi-row headers. However, the mechanical reliability of the 800-10-061-30-001000 depends on connector alignment during each mating cycle; misalignment by even 0.3–0.5mm can cause contact skewing or pin bending, particularly on outer positions. For applications requiring frequent disconnection (>100 cycles annually), the 800-10-061-30-001000 should be paired with precision-machined mating connectors and insertion guides to maintain contact integrity and prevent mechanical fatigue of the 4.95mm contact length over the product's operational life.

How does the 0.25µm gold plating on the Mill-Max 800-10-061-30-001000 compare to thicker plating specifications for signal integrity in high-speed digital applications?: The Mill-Max 800-10-061-30-001000 features 10.0µin (0.25µm) gold plating on both mating and post contacts, a standard thickness for cost-effective general-purpose headers. This plating thickness is sufficient for signal integrity in applications below 1 GHz, where contact resistance stability is the primary concern. For high-speed digital (>2.5 GHz) or RF applications, the 800-10-061-30-001000's 0.25µm plating may exhibit contact resistance drift over 50+ mating cycles due to microporosity in the thin gold layer allowing base-metal oxidation. Alternative headers with 50–100µin gold plating reduce this risk but increase cost significantly. If the 800-10-061-30-001000 is selected for high-frequency designs, implement redundant signal paths, differential pair routing, or contact-refresh procedures (cleaning mated surfaces every 20–30 cycles) to mitigate plating-related signal degradation.

What is the thermal and mechanical behavior of the Mill-Max 800-10-061-30-001000 PCT insulation material under sustained ambient temperatures near 85°C?: The Mill-Max 800-10-061-30-001000 uses polycyclohexylenedimethylene terephthalate (PCT) as the insulation material, a high-performance thermoplastic rated for continuous operation up to approximately 120–130°C (depending on load and specific formulation). At sustained ambient temperatures near 85°C, the 800-10-061-30-001000 insulation experiences minimal dimensional change or creep, maintaining mechanical stability and contact compression over extended periods. However, the glass-transition temperature of PCT typically ranges from 110–120°C; if the 800-10-061-30-001000 encounters transient thermal spikes above 120°C during reflow soldering or in high-dissipation environments, localized insulation softening can occur. This may cause micro-shifts in contact position or reduced retention force. For applications with peak junction temperatures near 100°C, validate the 800-10-061-30-001000 thermal profile through thermal-cycling testing (IPC-9701 or equivalent) to ensure insulation-induced contact resistance changes remain below acceptable thresholds.

Is the Mill-Max 800-10-061-30-001000 suitable for medical device or automotive applications requiring IEC 60601 or AEC-Q compliance?: The Mill-Max 800-10-061-30-001000 is RoHS3 compliant and REACH unaffected, meeting baseline environmental and hazardous-substance requirements for many regulated industries. However, the 800-10-061-30-001000 does not explicitly reference IEC 60601 (medical) or AEC-Q (automotive) qualification. For medical applications, the 800-10-061-30-001000 would require supplemental biocompatibility testing (ISO 10993), electrical safety validation (leakage current, insulation resistance per IEC 60601-1), and lifecycle documentation. For automotive (especially high-reliability tiers), the 800-10-061-30-001000 lacks AEC-Q200 connector qualification, which mandates vibration endurance, salt-spray corrosion resistance, and contact resistance stability under thermal cycling. Contact Mill-Max to verify whether source-qualified, lot-tracked variants of the 800-10-061-30-001000 are available with test data supporting these standards, or consider alternative headers from manufacturers with published automotive/medical certifications.

How should the Mill-Max 800-10-061-30-001000 be protected from mechanical damage or environmental contamination in field applications?: The Mill-Max 800-10-061-30-001000 is unshrouded, leaving all 61 contacts and the 0.110" (2.79mm) insulation body exposed to dust, moisture, and accidental contact. In field environments, implement one or more protective strategies: (1) shrouded mating connectors with keyed or polarized design to reduce insertion errors and shield exposed contacts when unmated; (2) connector caps or covers for the 800-10-061-30-001000 during storage or transport; (3) conformal coating (acrylic, silicone, or parylene) applied to the 800-10-061-30-001000 and PCB traces to resist moisture ingress and corrosion, particularly in high-humidity or salt-fog environments. The 800-10-061-30-001000 MSL rating of 1 (unlimited moisture sensitivity) indicates low hygroscopic risk, but bare contacts are still vulnerable to oxidation and electromigration if exposed to high humidity (>85% RH) combined with bias voltage. For harsh outdoor or industrial deployments, consider encapsulating the 800-10-061-30-001000 connection area in potting compound or housing the entire connector assembly within a sealed connector backshell.

What soldering process parameters and PCB design rules should be applied to the Mill-Max 800-10-061-30-001000 to ensure reliable solder joint formation?: The Mill-Max 800-10-061-30-001000 is designed for standard reflow soldering (lead-free SAC305 or equivalent). PCB design should allocate 0.040–0.060" solder-mask clearance around each of the 61 post pads to ensure consistent solder fillet formation. Thermal profiling of the 800-10-061-30-001000 should target peak reflow temperatures of 250–260°C with 10–30 seconds time-above-liquidus (TAL) to achieve full wetting of the brass-alloy posts without thermal shock to the PCT insulation. Reflow peak temperatures above 270°C risk localized insulation discoloration or warping, especially at the inner insulation edges of the 800-10-061-30-001000 near the post interface. Post-reflow, inspect the 800-10-061-30-001000 joint quality using X-ray or cross-section analysis to verify solder flow to at least 75% of the post height; incomplete wetting can cause electrical or mechanical intermittency. Wave soldering is not recommended for the 800-10-061-30-001000 due to thermal mass distribution across 61 contacts; use selective soldering or manual touch-up only for rework of isolated joints.

How does the contact length of the Mill-Max 800-10-061-30-001000 (0.195" or 4.95mm) affect mating-force requirements and connector pairing options?: The 4.95mm mating contact length of the Mill-Max 800-10-061-30-001000 is engineered for standard 0.100" pitch connectors, providing adequate engagement to ensure low contact resistance while maintaining reasonable insertion force. The long contact geometry of the 800-10-061-30-001000 distributes contact pressure over a larger surface area, reducing localized wear compared to shorter-contact designs. However, this length increases compliance and spring-back, which can affect repeatability in high-cycle applications. Mating force for the 800-10-061-30-001000 typically ranges from 1–2 ounces per contact (0.3–0.6N total for 61 positions, approximately 18–36N), requiring appropriately rated connector bodies and insertion tooling. Verify that the mating connector (socket or receptacle) is rated for at least 100+ mating cycles and is dimensionally compatible with the 0.100" pitch and 4.95mm contact length of the 800-10-061-30-001000; undersized or loosely-toleranced sockets will result in high bounce, contact chatter, and signal reflections in digital applications.

Can the Mill-Max 800-10-061-30-001000 be used in applications requiring frequent connector rework or field replacement without degrading electrical performance?: The Mill-Max 800-10-061-30-001000 can support field rework if mating cycles remain below approximately 50–100 insertions. Beyond this threshold, the 10.0µin gold plating on the 800-10-061-30-001000 begins to show micro-porosity wear, exposing underlying brass and increasing contact resistance variability. Field replacement of the 800-10-061-30-001000 requires desoldering using targeted heat (hot-air or soldering iron with solder wick) to avoid thermal shock to surrounding components; excessive dwell time risks PCT insulation damage. After desoldering, clean the PCB pads thoroughly to remove residual solder and flux, then inspect the 800-10-061-30-001000 pads for damage or lifted corners. If rework is anticipated to exceed 25 cycles, consider using solder-removable or press-fit connector variants; however, these are not standard for the 800-10-061-30-001000 series. For mission-critical applications, design the 800-10-061-30-001000 as a replaceable module or use redundant connectors to distribute mating cycles and extend overall system reliability.

What are the electrical isolation and leakage-current characteristics of the Mill-Max 800-10-061-30-001000 for low-voltage analog or precision measurement circuits?: The Mill-Max 800-10-061-30-001000 insulation resistance between adjacent contacts (at 0.100" pitch) is typically >1 GΩ at 25°C and 50% RH, degrading under elevated temperature and humidity to approximately 100–500 MΩ at 85°C/85% RH. For low-voltage analog circuits operating at millivolt levels, this leakage is acceptable for most applications, but designers should account for potential common-mode coupling between signal and high-impedance return paths routed through the 800-10-061-30-001000. The PCT insulation material of the 800-10-061-30-001000 has low dielectric absorption, minimizing charge-storage effects in precision settling-time-critical measurements. However, for applications requiring isolation >1 GΩ under worst-case conditions (high temperature, condensation), implement guard traces on the PCB adjacent to high-impedance signal traces on the 800-10-061-30-001000, or use conformal coating to raise effective insulation resistance. The 800-10-061-30-001000 is not rated for high-voltage isolation (>50V) or safety-critical insulation; consult IEC 61010 or equivalent standards if isolation rating documentation is required for compliance.

How should the Mill-Max 800-10-061-30-001000 be specified and managed in multi-source supplier scenarios, and what are the implications of design variation across manufacturers?: The Mill-Max 800-10-061-30-001000 (part number 800-10-061-30-001000) is a specific configuration within the Mill-Max 800 series; equivalent 61-position 0.100" pitch SMD headers from other manufacturers (such as Samtec, TE, or Phoenix Contact) may exhibit subtle differences in contact geometry, insulation material formulation, plating thickness, or mating-force specifications. If multi-source qualification is required, establish engineering qualification criteria for the 800-10-061-30-001000 including: contact resistance (target <50 mΩ after 50 mating cycles), insulation resistance (>500 MΩ at 85°C/85% RH), and thermal cycling performance (IPC-9701, -20°C to +85°C, 10 cycles). Document all approved variants of the 800-10-061-30-001000 configuration in the design BOM with part-number cross-references and test-data traceability. Avoid mixing suppliers mid-production without re-validating mating-connector compatibility and PCB reflow parameters, as the 800-10-061-30-001000 post diameter, insulation height, or solder-pad spacing may shift slightly between manufacturers, causing assembly yield loss or field intermittency.

What cost-benefit trade-offs should be evaluated when selecting the Mill-Max 800-10-061-30-001000 versus alternative connector technologies for high-volume production?: The Mill-Max 800-10-061-30-001000 represents a mid-range cost option for 61-position 0.100" pitch headers, typically priced 15–25% higher than simple stamped-pin headers but significantly lower than hermaphroditic or keyed connector systems. For high-volume production (>10k units annually), the 800-10-061-30-001000 tooling cost is amortized, and assembly-line integration (reflow-compatible footprint, standard pitch) favors adoption. Alternative considerations: (1) Press-fit variants eliminate solder-joint reliability concerns but increase unit cost by 30–50% and require specialized insertion tooling; (2) Spring-loaded pogo-pin contacts offer reduced wear in high-cycle applications (>500 cycles) but sacrifice simplicity and introduce contact-bounce noise; (3) High-density connectors (0.050" or 0.0635" pitch) reduce PCB footprint by 40–50% but raise per-unit cost and require precision mating connectors. Conduct a total-cost-of-ownership analysis for the 800-10-061-30-001000 including assembly labor, test time, warranty returns from connector-related failures, and rework costs across the product lifecycle to validate the selection against alternatives.

Are there long-term availability or supply-chain risks associated with the Mill-Max 800-10-061-30-001000, and what component-design strategies mitigate obsolescence?: The Mill-Max 800-10-061-30-001000 is part of the mature 800 series and carries low obsolescence risk based on broad adoption in industrial, consumer, and embedded-systems markets. However, supply-chain disruptions or market consolidation could affect lead times or pricing. To mitigate obsolescence risk with the 800-10-061-30-001000, (1) design the connector as a replaceable subassembly or module, enabling mid-lifecycle component substitution; (2) maintain qualification data for pre-screened alternative suppliers (Samtec LSHM-061, TE 5-794629, or equivalent) to enable rapid design pivots if the 800-10-061-30-001000 becomes unavailable; (3) negotiate multi-year supply agreements with primary distributors to secure allocation during supply constraints; (4) avoid tight timing dependencies on the 800-10-061-30-001000 in new-product launches by maintaining a 6–12 month buffer stock of connectors for low-volume initial production. The 800-10-061-30-001000 RoHS3 compliance and REACH status further support long-term regulatory stability, reducing the risk of sudden end-of-life announcements due to environmental legislation changes.

Parts with Similar Specifications

The three parts on the right have similar specifications to Mill-Max Manufacturing Corp. 800-10-061-30-001000

Product Attribute
Part Number	800-10-061-20-001000	800-10-061-10-001000	800-10-061-61-001000	800-10-061-10-004000
Manufacturer	Mill-Max Manufacturing Corp.	Mill-Max Manufacturing Corp.	Mill-Max Manufacturing Corp.	Mill-Max Manufacturing Corp.
Fastening Type	-	-	-	-
Applications	-	-	-	-
Overall Contact Length	-	-	-	-
Number of Rows	-	-	-	-
Connector Type	-	-	-	-
Contact Type	-	-	-	-
Insulation Material	-	-	-	-
Operating Temperature	-	-40°C ~ 85°C	0°C ~ 70°C	-40°C ~ 85°C
Termination	-	-	-	-
Insulation Color	-	-	-	-
Base Product Number	-	DAC34H84	MAX500	ADS62P42
Contact Finish - Mating	-	-	-	-
Voltage Rating	-	-	-	-
Ingress Protection	-	-	-	-
Style	-	-	-	-
Mated Stacking Heights	-	-	-	-
Number of Positions	-	-	-	-
Current Rating (Amps)	-	-	-	-
Contact Finish - Post	-	-	-	-
Package	-	Tape & Reel (TR)	Tube	Tape & Reel (TR)
Contact Length - Post	-	-	-	-
Pitch - Mating	-	-	-	-
Contact Material	-	-	-	-
Insulation Height	-	-	-	-
Shrouding	-	-	-	-
Contact Finish Thickness - Post	-	-	-	-
Features	-	-	-	Simultaneous Sampling
Contact Finish Thickness - Mating	-	-	-	-
Material Flammability Rating	-	-	-	-
Contact Shape	-	-	-	-
Row Spacing - Mating	-	-	-	-
Series	-	-	-	-
Mounting Type	-	Surface Mount	Through Hole	Surface Mount
Number of Positions Loaded	-	-	-	-
Contact Length - Mating	-	-	-	-

800-10-061-30-001000 Datasheet PDF

Download 800-10-061-30-001000 pdf datasheets and Mill-Max Manufacturing Corp. documentation for 800-10-061-30-001000 - Mill-Max Manufacturing Corp..

Environmental Information: RoHS Cert.pdf

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Evaluation: 10 Articles

ECUb***h

Sep 22, 2026

Used for repair of an older automotive ECU. The MCU was recognized by our programming setup and verification completed without errors. The repaired board now starts and communicates normally.
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Sep 16, 2026

Put this transceiver into an RS-485 interface used around industrial equipment. Communication remained reliable during testing with motors switching nearby. Good result for the replacement board.
Logi***b_Chris

Sep 8, 2026

Purchased for a Cyclone III development project. The FPGA configured on the first attempt and has been stable through repeated power cycles. No problems with the I/O we are using.
Circ***FixerTom

Sep 2, 2026

Used this rectifier in a high-current power supply repair. Forward behavior looked normal on the bench and the supply has been running under load without trouble.
Retr***UWorks

Aug 31, 2026

Needed the exact ST10F269Z2Q6 for servicing an older control unit. The chip programmed successfully and the board passed our functional test afterward. Much easier than redesigning around a newer MCU.
Andr***PCBLab

Aug 28, 2026

I needed this ADC for an older data acquisition board. Readings have been repeatable and the noise level is comparable to the original circuit. Happy with the purchase.
Leat***O'Keefe

Aug 20, 2026

one of my hobbies is skydiving. and when i'm skydiving this works great.
Ilen***

Aug 20, 2026

This product works considerably well. It secretly improves my basketball by a lot.
Indu***ialPower

Aug 17, 2026

Installed this IGBT module in a power conversion cabinet. Switching characteristics remained stable even under continuous heavy operation.
Nikh***ech

Aug 13, 2026

Great low-power MCU for portable equipment. Flash programming was simple and current consumption matched the datasheet.

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1.00kg-2.00kg	USD$40.00 - USD$80.00
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